CAPABILITY

Overview

Our Facilities and Capabilities include:

Corporate fabrication facility located in Markle, IN (108,000 sq. ft.)
Paint and assembly facility located in Markle, IN (26,000 sq. ft.)
CNC mill & lathe machining and large weldments located in Fort Wayne, IN (70,000 sq. ft.)
Powder Coat Finishing
Lasers with Loading Systems
Hi-Definition and Conventional Systems
High tonnage/big Press Brakes, Punch and Turret Presses
Robotic Welding
Assembly including hardware, gaskets, and foam insulation
Just in time/Kanban delivery programs
Aggressive Cost Reduction Activities
CNC Mills and Lathes

Facility Equipment Report

Facility

18 acre Campus Markle Indiana
108,000 square feet of manufacturing space (Plant A)
26,000 square feet of paint system (Plant B)
70,000 square feet of manufacturing space (Plant C)

Engineering

ENGINEERING/MANUFACTURING SOFTWARE

Visual Enterprise – Business software
CREO- 3D modeling software (with .iges, and .stp file capability)
AutoCad 2000 Software
Dr Abe- Press brake programming software
SmartCam – CNC Punching Software
SigmaNest – CNC Cutting/Nesting Software
TekSoft – DNC Networking Software
Ncell – Dynamic nesting software
Weld-Pro – Offline robot programming software

PTC Creo and Tooling Design

Dr.ABE Press Brake Offline Programming

WeldPro and Offline Programming

Inspection Equipment

CMM

CMM Highlights

Maximum drive speed 520 mm/s
Measuring accuracy 1.7 µm*
Maximum acceleration 0.23 g
Integrated thermal-effect compensation for instrument and Workpiece in the temperature range 16 to 26 ºC
High precision (resolution 0.1 µm), dustproof glass scales on all axes
Self-adjusting air bearings on all axes
Fully digitized servo control for low-vibration movements
FEM-aided design ensures geometric accuracy and vibration resistance

FabriVISION

Amada FabriVISION FVL-HD-4848 Scanning Sheet Metal Laser

Visual Quality – SPC Stations located in every department
Mitutoyo – 123010 CMM CRYSTA-APEX C W/GEOPAK-MCOSMOS-3

Fabrication Equipment

Plasma

Laser

Turrets

Amada CNC Turret w/o plasma & w/auto index, 60” table, 55- ton capacity

Punch Presses

Punch Presses:

Manufacture	Tonnage	Ram Size	Bed Size	Shut Height	Stroke	Air	Coil	Strokes/Min
Komatsu	150
Version	150	34×30	50×30	23/18	6		Y	60
Blow	400	84 L-R x 48 F-B	84 L-R x 48 F-B	26.75/17	12″	Yes	Y	20/50
Niagara	500	96 x 54	96 x 54	25.25/11.25	12″	3	Y	30
Bliss	200	72 x42	72 x 42	21.125/11.125	8″	1	Y	30
Bliss	200	38 x 28	58 x 34	18.8/15	8″	1	Y	35
Danley	250	48 x 36	48 x 36	31/19	12″	1	Y	30
Sutherland	440	122 x 55	122 x 55	32/22	10″	—	Y	20/40

Coil Feeder Specs:

Material Thickness .020” – .250” Coil Width .375” – 36”
Material Thickness .020” – .200” Coil Width .375” – 18”
Material Thickness .020” – .342” Coil Width 1.00” – 13”