CAPABILITY

Overview

Overview


Our Facilities and Capabilities include:

  • Corporate fabrication facility located in Markle, IN (108,000 sq. ft.)
  • Paint and assembly facility located in Markle, IN (26,000 sq. ft.)
  • CNC mill & lathe machining and large weldments located in Fort Wayne, IN (70,000 sq. ft.)
  • Powder Coat Finishing
  • Lasers with Loading Systems
  • Hi-Definition and Conventional Systems
  • High tonnage/big Press Brakes, Punch and Turret Presses
  • Robotic Welding
  • Assembly including hardware, gaskets, and foam insulation
  • Just in time/Kanban delivery programs
  • Aggressive Cost Reduction Activities
  • CNC Mills and Lathes

Facility

Facility


  • 18 acre Campus Markle Indiana
  • 108,000 square feet of manufacturing space (Plant A)
  • 26,000 square feet of paint system (Plant B)
  • 70,000 square feet of manufacturing space (Plant C) 

Engineering

Engineering


ENGINEERING/MANUFACTURING SOFTWARE

Visual Enterprise – Business software
CREO- 3D modeling software (with .iges, and .stp file capability)
AutoCad 2000 Software
Dr Abe- Press brake programming software
SmartCam – CNC Punching Software
SigmaNest – CNC Cutting/Nesting Software
TekSoft – DNC Networking Software
Ncell – Dynamic nesting software
Weld-Pro – Offline robot programming software

PTC Creo and Tooling Design


Dr.ABE Press Brake Offline Programming


WeldPro and Offline Programming

Inspection Equipment

Inspection Equipment


CMM

CMM Highlights

  • Maximum drive speed 520 mm/s
  • Measuring accuracy 1.7 µm*
  • Maximum acceleration 0.23 g
  • Integrated thermal-effect compensation for instrument and Workpiece in the temperature range 16 to 26 ºC
  • High precision (resolution 0.1 µm), dustproof glass scales on all axes
  • Self-adjusting air bearings on all axes
  • Fully digitized servo control for low-vibration movements
  • FEM-aided design ensures geometric accuracy and vibration resistance

FabriVISION

Amada FabriVISION FVL-HD-4848 Scanning Sheet Metal Laser


  • Visual Quality – SPC Stations located in every department
  • Mitutoyo – 123010 CMM CRYSTA-APEX C W/GEOPAK-MCOSMOS-3

Fabricating Equipment

Fabrication Equipment


Shears, Saws


Plasma

Hypertherm XPR30 CNC Hy Definition and Conventional Plasma Table 72”x240”

Laser


Turrets

Amada CNC Turret w/o plasma & w/auto index, 60” table, 55- ton capacity

Punch Presses


Press Brakes

Pacific             (3)        40-225             6’-12’              Auto back gauge and ram control

Cincinnati        (1)        400                  16’                   Manual back gauge 

Amada            (4)        88-300             7’-8”-13’           Auto back gauge 

Amada            (4)        88-250             10’-14’             Auto back gauge, off-line programmable


Drills, Mills, Assembly


Press Brakes, Rollers, Diacro Bender


Welders, Robotics, Finish and Deburring Equipment


Spot Welding

Spot Weld       (2) 200 KVA machines

                        (3) 150 KVA machines

                        (1) 100 KVA machines

Stud Weld       Stud gun, 3-phase multi-stud capability


Paint


CNC Turning

Haas ST-10 (6’’Dia. 2’’ thru)
Haas SL-40 (25” Dia. 4” thru)


CNC Milling

Haas VM6 (32 x 64) 
Haas VF4 (20 x 50) W/Pallet Changer 


Swiss Machine


Screw Machine