Welcome to Wayne Metals

Company Overview
Company Overview
Wayne Metals LLC began as Wayne Metal Products in 1945, producing components for International Harvester in Fort Wayne, Indiana. In 1952, the company relocated to its current facility in Markle, Indiana.
Today, Wayne Metals LLC employs approximately 150 team members across two facilities, totaling 172,000 square feet. Our capabilities include:
- Laser cutting
- Press brake forming
- Punch press and turret stamping
- Robotic and manual welding
- CNC machining
- Powder coating
- Assembly
Wayne Metals LLC is proudly certified to ISO 9001:2015 and ISO 14001:2015, reflecting our commitment to quality and environmental standards.


Vision & Mission Statement
Vision & Mission Statement
Vision
To be a recognized leader in metal fabrication, stamping, and finishing by consistently delivering exceptional quality and service. We are committed to fostering a safe, supportive workplace where our employees thrive, serving as a responsible partner to our community.
Mission
We are committed to sustaining and improving our EHS Management System providing a healthy work environment that protects both our associates and the surrounding community. We comply with all applicable state and federal regulations as well as interested parties’ requirements.
We promote a quality culture built through collaboration on standards, processes and mutual respect. Our goal is to achieve preferred supplier status by meeting and exceeding customer expectations. Achieved through measurable quality improvements, reducing quality-related costs, internal and external occurrences.
We will expand our business through collaboration, acquiring new opportunities, strengthening core relationships and diversification of markets. We will enhance our business through process flow, continuous improvement, automation, equipment upgrades, and delivering measurable returns on investment.
Capabilities
Our Facilities and Capabilities include:
- Fiber Laser cutting with automated raw material handling and unloading- Up to 1” thick
- CO2 laser cutting with automated raw material handling- Up to .750” thick
- Turret punching
- Press brake forming -Up to 350 tons
- Punch press coil and hand transfer stamping- Up to 500 tons
- CNC Milling
- Spot and Resistance welding
- Manual welding
- Robotic welding – 7 welding robots
- Powder coat line – 5 stage iron phosphate pre-treatment system
Laser & Turret
| Make | Detail |
|---|---|
| Mitsubishi | (3) lasers, 3500W, 4000W, 4500W, table size 60”x120”, with fully automated raw material loading and sheet unloading capability. |
| Mitsubishi | 8Kw Fiber laser, with ASTES automated unload cell |
| Amada | CNC Turret w/o plasma & w/auto index, 60” table, 55- ton capacity |





Press Brakes
| Make | Qty | Tonnage | Bed Length | Detail |
|---|---|---|---|---|
| Pacific rim control | 3 | 40-225 | 6’-12’ | Auto back gauge and ram control |
| Cincinnati crown | 1 | 350 | 12’ | Auto back gauge, auto-crown |
| Amada | 4 | 88-300 | 7′-8″-13′ | Auto back gauge |
| Amada | 5 | 88-250 | 10′-14′ | Auto back gauge, off-line program |
| Webb | Large power roller |




Punch Presses
Punch Presses:
| Manufacture | Tonnage | Ram Size | Bed Size | Shut Height | Stroke | Air | Coil | Strokes/Min |
| Version | 150 | 34×30 | 50×30 | 23/18 | 6 | Y | 60 | |
| Blow | 400 | 84 L-R x 48 F-B | 84 L-R x 48 F-B | 26.75/17 | 12″ | Yes | Y | 20/50 |
| Niagara | 500 | 96 x 54 | 96 x 54 | 25.25/11.25 | 12″ | 3 | Y | 30 |
| Bliss | 200 | 72 x42 | 72 x 42 | 21.125/11.125 | 8″ | 1 | Y | 30 |
| Bliss | 200 | 38 x 28 | 58 x 34 | 18.8/15 | 8″ | 1 | Y | 35 |
| Komatsu (OBS150-3) | 150 | 27.5 x 21.6 | 50 x 30 | 16.75/12.75 | 8″ | |||
| Danley | 250 | 48 x 36 | 48 x 36 | 31/19 | 12″ | 1 | Y | 30 |
| Sutherland | 440 | 122 x 55 | 122 x 55 | 32/22 | 10″ | — | Y | 20/40 |
Coil Feeder Specs:
Material Thickness .020” – .250” Coil Width .375” – 24”
Material Thickness .020” – .200” Coil Width .375” – 18”
Material Thickness .020” – .342” Coil Width 1.00” – 13”


CNC Milling
| Haas | VM6 Mill (32 x 64 bed) Mill |
| Haas (2) machines | VM4 Mills (20 x 50 bed) with pallet changer |

Welding and Robotics
| Mig Weld | Multiple manual work cells with hoist. |
| Robotic Weld | (7) welding Fanuc robotics cells, various sizes and configurations, table sizes up to 4’ x 10’ |
| Spot Weld | (2) 200 KVA machines (2) 150 KVA machines (1) 100 KVA machine M8 bowl feed (1) 100 KVA machines M6 & M8 bowl feed |
| Stud Weld | Stud gun, 3-phase multi-stud capability |





Powder Coating
Five Stage iron-phosphate powder coat system and cure oven conveyor line
Engineering & Quality
Engineering and Quality
ENGINEERING & MANUFACTURING SOFTWARE
Visual Enterprise – Business software
CREO- 3D modeling software (with .iges, and .stp file capability)
AutoCad
Press brake offline programming software
CNC punching and machine software
MIPlanner – Laser programming software
Inspection Equipment
Mitutoyo-123010 CMM CRYSTA-APEX C W/GEOPAK- MCOSMOS-3
XM5000-Portable CMM
In-process inspection equipment in each manufacturing department.
PTC Creo and Tooling Design

Dr.ABE Press Brake Offline Programming

EHS
Environmental Policy
Environmental, Health, and Safety (EHS) Policy Statement
- Our Commitment: We are committed to protecting the environment and the health and safety of our employees, customers, and the Markle community in which we operate. We believe that an incident-free workplace is achievable and that robust EHS practices are essential to our sustained business success.
- Our Guiding Principles:
- Compliance: We will comply with all relevant EHS legal requirements and other applicable standards.
- Risk Management: We will proactively identify hazards, assess risks, and implement controls to prevent injuries, ill health, and environmental impacts.
- Continual Improvement: We are dedicated to continuously improving our EHS performance by setting measurable objectives, monitoring our progress, and regularly reviewing our management systems.
- Pollution Prevention: We will strive to reduce our environmental footprint by conserving energy and resources, minimizing waste, and preventing pollution.